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Track Chain Assembly for Komatsu PC2000-8 Excavator | 21T-32-00025

Komatsu PC2000-8 Excavator 21T-32-00025

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    • Commodity name: Track Chain Assembly for Komatsu PC2000-8 Excavator | 21T-32-00025

    Komatsu PC2000-8 Excavator 21T-32-00025

     

    Track Chain Assembly for Komatsu PC2000-8 Excavator | 21T-32-00025

     

    Product Overview

    The track chain assembly (also known as track link assembly or undercarriage track chain) is a critical component of your Komatsu PC2000-8 mining excavator's undercarriage system. This heavy-duty track chain consists of precision-engineered track links, pins, and bushings that form the continuous loop connecting the track shoes. The track chain engages with the drive sprocket, travels around the idler and rollers, and supports the 200-ton machine while providing traction in demanding mining and quarry environments.

    The Komatsu PC2000-8 is a 200-ton class hydraulic excavator powered by the Komatsu SAA12V140E-3 engine delivering 713 kW (970 PS) . This genuine Komatsu track chain assembly (Part No. 21T-32-00025) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining applications .

    This is a genuine Komatsu original equipment part.

     

    Technical Specifications

    Parameter

    Specification

    Part Number

    21T-32-00025

    Latest Version

    21T-32-00025XC (current production)

    Manufacturer

    Komatsu Limited

    Component Type

    Track chain assembly / Track link assembly

    Application

    Undercarriage track system

    Machine Model

    PC2000-8 Hydraulic Excavator

    Operating Weight

    200,000 kg

    Engine Power

    713 kW (970 PS)

    Track Type

    Dry link / Sealed track (verify configuration)

    Link Material

    Heat-treated alloy steel

    Bushing Type

    Induction-hardened

    Pin Type

    Precision-ground, heat-treated

    Please verify exact specifications with your machine's technical manual or existing component.

     

    PC2000-8 Undercarriage Overview

    The Komatsu PC2000-8 features a reinforced undercarriage system designed for heavy-duty mining applications :

    Component

    Function

    Track Chain Assembly (21T-32-00025)

    Continuous chain of links with pins and bushings

    Track Shoes

    Individual pads bolted to links for ground contact

    Drive Sprocket

    Engages bushings to propel machine

    Track Idler

    Maintains track tension at front

    Track Rollers

    Support machine weight on track frame

    Carrier Rollers

    Support upper track run

    Track Adjuster

    Hydraulic cylinder for tensioning

     

    Key Undercarriage Features

    • Strengthened track components for extended wear life
    • Maximum travel speed: 2.7 km/h
    • Designed for 200-ton class mining operations

     

    Track Chain Components

    The track chain assembly (21T-32-00025) integrates several critical components:

    Component

    Description

    Track Links

    Forged and heat-treated alloy steel, precision-machined mating surfaces

    Track Bushings

    Induction-hardened inner and outer surfaces for sprocket engagement

    Track Pins

    High-strength steel, precision-ground, press-fitted into links

    Master Link

    Removable link for track assembly/disassembly

    Seals

    Genuine Komatsu track seals for contamination protection (if sealed type)

     

    Function & Operation

    Function

    Description

    Weight Distribution

    Transfers machine weight to track shoes and ground

    Propulsion

    Pin and bushing engagement with drive sprocket transfers torque

    Articulation

    Links pivot at pin and bushing joints for smooth travel over terrain

    Shock Absorption

    Absorbs impact loads during travel over obstacles

     

    Operating Principle

    1. Drive sprocket engages track bushings
    2. Sprocket rotation pulls track chain around undercarriage
    3. Track links articulate at pin and bushing joints
    4. Track chain transfers motion to track shoes
    5. Shoes contact ground, propelling the 200-ton machine
    6. Idler and adjuster maintain proper track tension

     

    Wear Mechanism

    As the track chain operates, the following progressive wear occurs:

    • Pin and bushing outer surfaces wear from sprocket engagement
    • Pin and bushing internal surfaces wear from articulation
    • Track chain "stretches" as pin/bushing clearances increase
    • Proper lubrication and tension management extend service life

     

    Compatible Komatsu Models

    Series

    Models

    Primary

    Komatsu PC2000-8 Hydraulic Excavator

    Serial Range

    20001 and up

    Important:Please verify your machine's serial number with our parts department to ensure correct compatibility. The PC2000-8 serial numbers 20001 and up have specific undercarriage configurations documented in the field assembly manual .

     

    Genuine Komatsu Quality

    Component

    Feature

    Benefit

    Track Links

    Forged heat-treated alloy steel

    High strength, fatigue resistance in mining conditions

    Bushings

    Induction-hardened surfaces

    Extended wear life against sprocket engagement

    Pins

    Precision-ground, heat-treated

    Smooth articulation, long service life

    Master Link

    Offset design for easy assembly

    Simplified field installation

    Manufacturing

    Komatsu OEM standards

    Guaranteed fit and performance

     

    Key Features

    • Manufactured to Komatsu's highest quality standards
    • Precision-machined link mating surfaces for proper alignment
    • Heat-treated components for mining durability
    • Available as 21T-32-00025XC (current production version)
    • Direct replacement for original equipment

     

    Common Failure Signs

    Symptom

    Likely Cause

    Track noise (squeaking, popping)

    Worn pins and bushings, lack of lubrication

    Excessive track sag

    Pin and bushing wear, track chain stretch

    Track derailment

    Worn components, improper tension

    Sprocket jump (track skipping)

    Worn bushings, improper sprocket engagement

    Uneven link wear

    Misalignment, worn rollers

    Track chain measurement exceeds limit

    Pin and bushing wear beyond service limit

    Master link failure

    Fatigue, improper installation

     

    Genuine Part Assurance

    Assurance

    Detail

    Authenticity

    100% genuine Komatsu part

    Condition

    New

    Warranty

    Full Komatsu manufacturer's warranty

    Packaging

    Original Komatsu heavy-equipment industrial packaging

    Origin

    Japan

     

    Installation Guidelines

    Critical Requirements

    1. Verify part numbermatches your machine's requirements
    2. Prepare adequate heavy lifting equipment- Track chain is extremely heavy
    3. Support machine securelywith proper blocking
    4. Relieve track tensionbefore removal using track adjuster
    5. Use proper track toolsfor master link and chain handling
    6. Reference field assembly manualfor PC2000-8 procedures

    Installation Steps

    1. Position machine on level ground, block securely
    2. Relieve track tension using track adjuster valve
    3. Remove master link bolts and separate master link
    4. Remove old track chain assembly
    5. Clean sprocket, rollers, and idler surfaces thoroughly
    6. Inspect undercarriage components for wear
    7. Position new track chain assembly (21T-32-00025) around undercarriage
    8. Align master link and install connecting pins
    9. Install master link bolts and torque to Komatsu specifications
    10. Apply track tension to specification using track adjuster
    11. Test track operation in forward and reverse at low speed
    12. Re-torque master link bolts after initial operation
    13. Re-check and adjust track tension after test operation

     

    Post-Installation

    • Verify smooth track operation in both directions
    • Check for proper sprocket engagement with bushings
    • Inspect for unusual noise during travel
    • Monitor track tension during initial operation
    • Re-tension after break-in period (typically 50 hours)

    IMPORTANT:According to the PC2000-8 Field Assembly Instruction Manual, proper track adjustment is critical after installation. The procedure includes starting the engine, checking oil and coolant levels, bleeding air from each part, and adjusting track tension . Installation must only be performed by qualified mining equipment technicians following procedures in the Komatsu PC2000-8 Workshop Manual or Field Assembly Instruction Manual .

     

    Maintenance Recommendations

    Interval

    Maintenance Task

    Daily

    Visual inspection for damage, check track tension

    Weekly

    Listen for unusual noise during travel

    Monthly

    Measure track sag, adjust tension as needed

    Every 500 hours

    Inspect pins and bushings for wear

    Every 1000 hours

    Measure track chain wear (pin/bushing elongation)

    Every 2000 hours

    Perform detailed undercarriage inspection

    As Needed

    Replace when wear limits are reached

     

    Track Tension Specification

    Parameter

    Specification

    Adjustment Method

    Grease-type track adjuster

     

    Critical Notes

    • Proper track tension is critical for pin, bushing, and sprocket life
    • Undercarriage wear is a major maintenance cost on 200-ton excavators
    • Regular pin and bushing measurement extends track life
    • Worn tracks accelerate sprocket, roller, and idler wear significantly
    • Replace undercarriage components in sets for even wear distribution
    • The PC2000-8 features strengthened track components for mining durability

     

    Ordering Information

    Part Number:21T-32-00025

    Latest Version:21T-32-00025XC

    Product Name:Track Chain Assembly / Track Link Assembly (Genuine Komatsu)

    Application:Komatsu PC2000-8 Hydraulic Excavator

    Serial Range:20001 and up

    Condition:New Genuine OEM Part

     

    Recommended Related Parts

    Component

    Part Number

    Notes

    Track Shoe

    Contact parts department

    Order separately

    Track Sprocket

    Contact parts department

    Inspect during track replacement

    Track Roller

    Contact parts department

    Inspect during track replacement

    Track Idler

    Contact parts department

    Inspect during track replacement

    Track Adjuster Seal Kit

    Contact parts department

    If adjuster service needed

     

    Cross Reference Information

    The part number 21T-32-00025 is listed in Komputer (Komatsu's official parts system) and may be superseded by 21T-32-00025XC depending on current production status . Please verify supersession status with our parts department.

     

    Reference Documentation

    The Komatsu PC2000-8 is documented in the following official service publications:

    Document

    Content Reference

    Field Assembly Instruction Manual

    Assembly procedures for undercarriage and track components

    Workshop Manual

    Complete service and repair procedures

    Parts Catalog

    Komputer parts system reference

     

    Komatsu PC2000-8 is a registered trademark of Komatsu Ltd. All genuine parts are sourced through authorized distribution channels. Technical specifications reference Komatsu official product literature and field assembly documentation .

     

     

     

     

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