Track Chain Assembly for Komatsu PC2000-8 Excavator | 21T-32-00025
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Komatsu PC2000-8 Excavator 21T-32-00025
Track Chain Assembly for Komatsu PC2000-8 Excavator | 21T-32-00025
Product Overview
The track chain assembly (also known as track link assembly or undercarriage track chain) is a critical component of your Komatsu PC2000-8 mining excavator's undercarriage system. This heavy-duty track chain consists of precision-engineered track links, pins, and bushings that form the continuous loop connecting the track shoes. The track chain engages with the drive sprocket, travels around the idler and rollers, and supports the 200-ton machine while providing traction in demanding mining and quarry environments.
The Komatsu PC2000-8 is a 200-ton class hydraulic excavator powered by the Komatsu SAA12V140E-3 engine delivering 713 kW (970 PS) . This genuine Komatsu track chain assembly (Part No. 21T-32-00025) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining applications .
This is a genuine Komatsu original equipment part.
Technical Specifications
Parameter
Specification
Part Number
21T-32-00025
Latest Version
21T-32-00025XC (current production)
Manufacturer
Komatsu Limited
Component Type
Track chain assembly / Track link assembly
Application
Undercarriage track system
Machine Model
PC2000-8 Hydraulic Excavator
Operating Weight
200,000 kg
Engine Power
713 kW (970 PS)
Track Type
Dry link / Sealed track (verify configuration)
Link Material
Heat-treated alloy steel
Bushing Type
Induction-hardened
Pin Type
Precision-ground, heat-treated
Please verify exact specifications with your machine's technical manual or existing component.
PC2000-8 Undercarriage Overview
The Komatsu PC2000-8 features a reinforced undercarriage system designed for heavy-duty mining applications :
Component
Function
Track Chain Assembly (21T-32-00025)
Continuous chain of links with pins and bushings
Track Shoes
Individual pads bolted to links for ground contact
Drive Sprocket
Engages bushings to propel machine
Track Idler
Maintains track tension at front
Track Rollers
Support machine weight on track frame
Carrier Rollers
Support upper track run
Track Adjuster
Hydraulic cylinder for tensioning
Key Undercarriage Features
- Strengthened track components for extended wear life
- Maximum travel speed: 2.7 km/h
- Designed for 200-ton class mining operations
Track Chain Components
The track chain assembly (21T-32-00025) integrates several critical components:
Component
Description
Track Links
Forged and heat-treated alloy steel, precision-machined mating surfaces
Track Bushings
Induction-hardened inner and outer surfaces for sprocket engagement
Track Pins
High-strength steel, precision-ground, press-fitted into links
Master Link
Removable link for track assembly/disassembly
Seals
Genuine Komatsu track seals for contamination protection (if sealed type)
Function & Operation
Function
Description
Weight Distribution
Transfers machine weight to track shoes and ground
Propulsion
Pin and bushing engagement with drive sprocket transfers torque
Articulation
Links pivot at pin and bushing joints for smooth travel over terrain
Shock Absorption
Absorbs impact loads during travel over obstacles
Operating Principle
- Drive sprocket engages track bushings
- Sprocket rotation pulls track chain around undercarriage
- Track links articulate at pin and bushing joints
- Track chain transfers motion to track shoes
- Shoes contact ground, propelling the 200-ton machine
- Idler and adjuster maintain proper track tension
Wear Mechanism
As the track chain operates, the following progressive wear occurs:
- Pin and bushing outer surfaces wear from sprocket engagement
- Pin and bushing internal surfaces wear from articulation
- Track chain "stretches" as pin/bushing clearances increase
- Proper lubrication and tension management extend service life
Compatible Komatsu Models
Series
Models
Primary
Komatsu PC2000-8 Hydraulic Excavator
Serial Range
20001 and up
Important:Please verify your machine's serial number with our parts department to ensure correct compatibility. The PC2000-8 serial numbers 20001 and up have specific undercarriage configurations documented in the field assembly manual .
Genuine Komatsu Quality
Component
Feature
Benefit
Track Links
Forged heat-treated alloy steel
High strength, fatigue resistance in mining conditions
Bushings
Induction-hardened surfaces
Extended wear life against sprocket engagement
Pins
Precision-ground, heat-treated
Smooth articulation, long service life
Master Link
Offset design for easy assembly
Simplified field installation
Manufacturing
Komatsu OEM standards
Guaranteed fit and performance
Key Features
- Manufactured to Komatsu's highest quality standards
- Precision-machined link mating surfaces for proper alignment
- Heat-treated components for mining durability
- Available as 21T-32-00025XC (current production version)
- Direct replacement for original equipment
Common Failure Signs
Symptom
Likely Cause
Track noise (squeaking, popping)
Worn pins and bushings, lack of lubrication
Excessive track sag
Pin and bushing wear, track chain stretch
Track derailment
Worn components, improper tension
Sprocket jump (track skipping)
Worn bushings, improper sprocket engagement
Uneven link wear
Misalignment, worn rollers
Track chain measurement exceeds limit
Pin and bushing wear beyond service limit
Master link failure
Fatigue, improper installation
Genuine Part Assurance
Assurance
Detail
Authenticity
100% genuine Komatsu part
Condition
New
Warranty
Full Komatsu manufacturer's warranty
Packaging
Original Komatsu heavy-equipment industrial packaging
Origin
Japan
Installation Guidelines
Critical Requirements
- Verify part numbermatches your machine's requirements
- Prepare adequate heavy lifting equipment- Track chain is extremely heavy
- Support machine securelywith proper blocking
- Relieve track tensionbefore removal using track adjuster
- Use proper track toolsfor master link and chain handling
- Reference field assembly manualfor PC2000-8 procedures
Installation Steps
- Position machine on level ground, block securely
- Relieve track tension using track adjuster valve
- Remove master link bolts and separate master link
- Remove old track chain assembly
- Clean sprocket, rollers, and idler surfaces thoroughly
- Inspect undercarriage components for wear
- Position new track chain assembly (21T-32-00025) around undercarriage
- Align master link and install connecting pins
- Install master link bolts and torque to Komatsu specifications
- Apply track tension to specification using track adjuster
- Test track operation in forward and reverse at low speed
- Re-torque master link bolts after initial operation
- Re-check and adjust track tension after test operation
Post-Installation
- Verify smooth track operation in both directions
- Check for proper sprocket engagement with bushings
- Inspect for unusual noise during travel
- Monitor track tension during initial operation
- Re-tension after break-in period (typically 50 hours)
IMPORTANT:According to the PC2000-8 Field Assembly Instruction Manual, proper track adjustment is critical after installation. The procedure includes starting the engine, checking oil and coolant levels, bleeding air from each part, and adjusting track tension . Installation must only be performed by qualified mining equipment technicians following procedures in the Komatsu PC2000-8 Workshop Manual or Field Assembly Instruction Manual .
Maintenance Recommendations
Interval
Maintenance Task
Daily
Visual inspection for damage, check track tension
Weekly
Listen for unusual noise during travel
Monthly
Measure track sag, adjust tension as needed
Every 500 hours
Inspect pins and bushings for wear
Every 1000 hours
Measure track chain wear (pin/bushing elongation)
Every 2000 hours
Perform detailed undercarriage inspection
As Needed
Replace when wear limits are reached
Track Tension Specification
Parameter
Specification
Adjustment Method
Grease-type track adjuster
Critical Notes
- Proper track tension is critical for pin, bushing, and sprocket life
- Undercarriage wear is a major maintenance cost on 200-ton excavators
- Regular pin and bushing measurement extends track life
- Worn tracks accelerate sprocket, roller, and idler wear significantly
- Replace undercarriage components in sets for even wear distribution
- The PC2000-8 features strengthened track components for mining durability
Ordering Information
Part Number:21T-32-00025
Latest Version:21T-32-00025XC
Product Name:Track Chain Assembly / Track Link Assembly (Genuine Komatsu)
Application:Komatsu PC2000-8 Hydraulic Excavator
Serial Range:20001 and up
Condition:New Genuine OEM Part
Recommended Related Parts
Component
Part Number
Notes
Track Shoe
Contact parts department
Order separately
Track Sprocket
Contact parts department
Inspect during track replacement
Track Roller
Contact parts department
Inspect during track replacement
Track Idler
Contact parts department
Inspect during track replacement
Track Adjuster Seal Kit
Contact parts department
If adjuster service needed
Cross Reference Information
The part number 21T-32-00025 is listed in Komputer (Komatsu's official parts system) and may be superseded by 21T-32-00025XC depending on current production status . Please verify supersession status with our parts department.
Reference Documentation
The Komatsu PC2000-8 is documented in the following official service publications:
Document
Content Reference
Field Assembly Instruction Manual
Assembly procedures for undercarriage and track components
Workshop Manual
Complete service and repair procedures
Parts Catalog
Komputer parts system reference
Komatsu PC2000-8 is a registered trademark of Komatsu Ltd. All genuine parts are sourced through authorized distribution channels. Technical specifications reference Komatsu official product literature and field assembly documentation .
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