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Track Shoe for Hitachi EX2600-6 Excavator | 0004092

Hitachi EX2600-6 Excavator 0004092

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    • Commodity name: Track Shoe for Hitachi EX2600-6 Excavator | 0004092

    Hitachi EX2600-6 Excavator 0004092

     

    Track Shoe for Hitachi EX2600-6 Excavator | 0004092

     

    Product Overview

    The track shoe (also known as track pad) is a critical undercarriage component of your Hitachi EX2600-6 mining excavator. These individual pads are bolted to each track link and serve as the direct interface between the 260-ton class machine and the ground. Track shoes provide essential traction, distribute the machine's massive weight across the ground surface, and protect the track chain from direct abrasion.

    The Hitachi EX2600-6 is a 260-ton class mining excavator designed for high-productivity loading operations. The EX2600-6 is available in both backhoe and loading shovel configurations. This genuine Hitachi track shoe (Part No. 0004092) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining environments.

    This is a genuine Hitachi original equipment part.

    Note on Part Number:Part number 0004092 is a genuine Hitachi component. Please note that aftermarket heavy-duty track shoes for the EX2600-6 have recently undergone successful field testing in Western Australian lithium mines, demonstrating that this machine is capable of operating in extremely abrasive and high-impact conditions .

     

    Technical Specifications

    Parameter

    Specification

    Part Number

    0004092

    Manufacturer

    Hitachi Construction Machinery

    Component Type

    Track shoe / Track pad / Track plate

    Application

    Ground contact and traction

    Machine Model

    EX2600-6 Mining Excavator

    Operating Weight

    Approximately 260,000 kg

    Track Shoe Type

    Double grouser / Single grouser (verify configuration)

    Material

    Forged/cast alloy steel, heat-treated

    Surface Hardness

    52–58 HRC (mining duty)

    Mounting Type

    Bolt-on to track link

    Please verify exact specifications with your machine's technical manual or existing component.

     

    EX2600-6 Undercarriage Overview

    The Hitachi EX2600-6 features a reinforced undercarriage system designed for extreme mining conditions. The undercarriage components work together as an integrated system:

    Component

    Function

    Track Shoe (0004092)

    Ground contact and traction

    Track Chain Assembly

    Continuous chain with pins and bushings

    Drive Sprocket

    Engages bushings to propel machine

    Track Idler

    Maintains track tension at front

    Track Rollers (Lower)

    Support machine weight on track frame

    Carrier Rollers (Upper)

    Support upper track run

    Track Adjuster Cylinder

    Hydraulic cylinder for tensioning

     

    Field Performance Note

    Heavy-duty track shoes for the EX2600-6 have recently completed successful field testing in Australian mining conditions. After 1,400 hours of operation in a lithium mine, inspection showed no cracking on the shoe base plates and minimal wear on components . This demonstrates the EX2600-6's capability to operate in extremely abrasive conditions with proper heavy-duty components.

     

    Track Shoe Design & Types

    The EX2600-6 track shoe (0004092) is available in multiple configurations depending on ground conditions and application requirements:

    Shoe Type

    Grouser Design

    Best Application

    Double Grouser

    Two raised ribs per shoe

    Standard mining, hard rock, general excavation

    Single Grouser

    One center rib

    Less aggressive terrain, reduced ground disturbance

    Flat (Trapezoidal)

    Low profile

    Soft ground, flotation, reduced compaction

    Heavy-Duty

    Reinforced base plate

    High-impact rock conditions

     

    Track Shoe Components

    Component

    Description

    Shoe Body

    Forged/cast alloy steel base plate

    Grousers

    Raised traction bars on ground-engaging surface

    Mounting Holes

    Precision-drilled holes for bolts to track links

    Link Interface

    Machined surface that mates with track link

    Wear Surface

    Hardened contact area for roller engagement

     

    Function & Operation

    Function

    Description

    Ground Contact

    Provides direct interface between 260-ton machine and ground

    Traction

    Grousers penetrate ground surface for grip in mining terrain

    Weight Distribution

    Spreads massive machine weight across ground surface

    Flotation

    Wide shoes prevent sinking in soft ground

    Protection

    Protects track chain from abrasive ground contact

     

    Operating Principle

    1. Track chain rotates around undercarriage
    2. Track shoes are bolted to each track link
    3. Shoes contact ground as track chain moves
    4. Grousers penetrate surface for traction
    5. Machine weight distributes across multiple shoes
    6. Worn shoes can be replaced individually

     

    Wear Environment

    In heavy rock mining applications, track shoes face extreme impact loads. Heavy-duty designs with reinforced base plates are specifically engineered to resist cracking under these conditions .

     

    Compatible Hitachi Models

    Series

    Models

    Primary

    Hitachi EX2600-6 Mining Excavator

    Also Compatible

    EX2600-6BH, EX2600-6LD

    Important:Please verify your machine's serial number and specific track shoe configuration with our parts department to ensure correct compatibility. Track shoe type (double grouser, single grouser, heavy-duty, etc.) varies by application and ground conditions. The EX2600-6 is a large mining-class machine; field testing confirms its suitability for extreme mining environments with proper heavy-duty components .

     

    Genuine Hitachi Quality

    Component

    Feature

    Benefit

    Shoe Body

    Forged/cast alloy steel

    High strength, impact resistance for 260-ton class

    Grousers

    Precision-formed, heat-treated

    Optimal traction, extended wear life

    Mounting Holes

    Precision-drilled

    Accurate fit to track links

    Hardening

    Through-hardened (52-58 HRC)

    Maximum wear resistance in abrasive mining

    Surface

    Precision-ground mating surface

    Proper fit to track link

     

    Key Features

    • Heat-treated for maximum wear resistance in abrasive mining conditions
    • Precision-machined mounting holes for accurate bolt fitment
    • Designed for EX2600-6 undercarriage specifications
    • Field-tested in heavy rock mining applications
    • Interchangeable with OEM specifications
    • Direct replacement for original equipment

     

    Common Failure Signs

    Symptom

    Likely Cause

    Worn grousers (reduced height)

    Normal abrasive wear from ground contact

    Cracked shoe body

    Impact damage from heavy rocks, fatigue

    Worn or elongated bolt holes

    Loose bolts, vibration

    Missing bolts

    Improper torque, bolt failure

    Uneven shoe wear

    Track misalignment, roller issues

    Bent shoes

    Impact with rocks or obstacles

    Excessive wear on one side

    Track misalignment

    Base plate cracking

    Extreme rock impacts (requires heavy-duty design)

     

    Genuine Part Assurance

    Assurance

    Detail

    Authenticity

    100% genuine Hitachi part

    Condition

    New

    Warranty

    Full Hitachi manufacturer's warranty

    Packaging

    Original Hitachi heavy-equipment industrial packaging

    Origin

    Japan

    Note:Hitachi Genuine Parts are manufactured using high-quality materials and tested under the toughest conditions to guarantee reliable performance.

     

    Installation Guidelines

    Critical Requirements

    1. Verify part number matches your machine's requirements
    2. Support machine securely with track blocked
    3. Relieve track tension before working on track
    4. Use new mounting bolts - Never reuse old bolts
    5. Apply thread locker as specified
    6. Torque bolts to specification - Use torque wrench

    Installation Steps

    1. Position machine on level ground, block tracks securely
    2. Relieve track tension using track adjuster grease valve
    3. Rotate track to position shoe at accessible location
    4. Remove old track shoe bolts
    5. Remove worn track shoe
    6. Clean track link mounting surface thoroughly
    7. Inspect track link for damage or wear
    8. Position new track shoe (0004092) on link
    9. Install new mounting bolts with thread locker
    10. Torque bolts to Hitachi specifications
    11. Repeat for remaining shoes
    12. Apply track tension to specification
    13. Test track operation in forward and reverse at low speed
    14. Re-torque bolts after initial operation

     

    Torque Specifications

    Fastener

    Torque Specification

    Track Shoe Mounting Bolts

    Refer to EX2600-6 Workshop Manual

     

    Post-Installation

    • Verify all bolts are properly torqued
    • Check for proper shoe alignment
    • Test track operation at low speed
    • Re-torque after 50 hours of operation

    IMPORTANT:Installation must only be performed by qualified mining equipment technicians following procedures in the EX2600-6 Workshop Manual.

     

    Maintenance Recommendations

    Interval

    Maintenance Task

    Daily

    Visual inspection for missing bolts, cracked shoes

    Weekly

    Check for worn grousers, loose bolts

    Monthly

    Measure grouser height, check bolt torque

    Every 500 hours

    Inspect for cracks, wear, bolt tightness

    Every 1000 hours

    Replace worn shoes, inspect link condition

    Every 2000 hours

    Perform detailed undercarriage inspection

    As Needed

    Replace individual shoes when worn beyond service limit

     

    Track Shoe Wear Limits

    Parameter

    Specification

    Minimum Grouser Height

    Refer to EX2600-6 Workshop Manual

    Replace When

    Grousers worn to service limit

    Recommended Practice

    Replace shoes in sets for even wear

     

    Heavy-Duty Application Note

    For EX2600-6 machines operating in high-impact rock applications (such as lithium, hard rock, or iron ore mines), heavy-duty track shoe designs with reinforced base plates are recommended to prevent cracking and extend service life .

     

    Critical Notes

    • Always use genuine Hitachi replacement bolts
    • Never reuse old bolts - Always install new
    • Proper torque is critical for bolt retention
    • Loose bolts cause elongated holes and link damage
    • Worn shoes reduce traction and increase track chain wear
    • Replace shoes before grousers wear completely flat

     

    Ordering Information

    Part Number:0004092

    Product Name:Track Shoe / Track Pad (Genuine Hitachi)

    Application:Hitachi EX2600-6 Mining Excavator

    Condition:New Genuine OEM Part

     

    Recommended Related Parts

    Component

    Part Number

    Notes

    Track Shoe Bolt

    Contact parts department

    Use new bolts - critical for safety

    Track Chain Assembly

    Contact parts department

    For complete undercarriage service

    Drive Sprocket

    Contact parts department

    Inspect during track shoe replacement

    Track Roller (Lower)

    Contact parts department

    Inspect during track service

     

    Quantity per Machine

    The Hitachi EX2600-6 is equipped with approximately 45-55 track shoes per side (total of 90-110 per machine), depending on track chain configuration. Please verify exact quantity with your machine specifications.

     

     Track Shoe Ordering Tips

    When ordering track shoes, please specify:

    1. Shoe type:Double grouser / Single grouser / Heavy-duty
    2. Track width:As specified for your EX2600-6 configuration
    3. Quantity required:Full set or partial
    4. Bolt requirements:New bolts needed
    5. Application conditions:Heavy rock / General mining / Soft ground

     

    Service Manual Reference

    The EX2600-6 track shoe and undercarriage system are documented in the following factory service publications:

    Document

    Reference

    Content

    Workshop Manual

    EX2600-6 Workshop Manual

    SECTION 3 UNDERCARRIAGE - Track

    Technical Manual (Operational Principle)

    EX2600-6 Technical Manual

    Component operation theory

    Technical Manual (Troubleshooting)

    EX2600-6 Technical Manual

    Diagnostic procedures

    For complete service information including torque specifications and wear limits, refer to the official Hitachi EX2600-6 Workshop Manual.

     

    Hitachi EX2600-6 is a registered trademark of Hitachi Construction Machinery. All genuine parts are sourced through authorized distribution channels. Specifications and design subject to change without notice. Field testing references courtesy of Progress Mining .

     

     

     

     

Factory

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Factory 04

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