Track Shoe for Hitachi EX2600-6 Excavator | 0004092
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- Commodity name: Track Shoe for Hitachi EX2600-6 Excavator | 0004092
Hitachi EX2600-6 Excavator 0004092
Track Shoe for Hitachi EX2600-6 Excavator | 0004092
Product Overview
The track shoe (also known as track pad) is a critical undercarriage component of your Hitachi EX2600-6 mining excavator. These individual pads are bolted to each track link and serve as the direct interface between the 260-ton class machine and the ground. Track shoes provide essential traction, distribute the machine's massive weight across the ground surface, and protect the track chain from direct abrasion.
The Hitachi EX2600-6 is a 260-ton class mining excavator designed for high-productivity loading operations. The EX2600-6 is available in both backhoe and loading shovel configurations. This genuine Hitachi track shoe (Part No. 0004092) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining environments.
This is a genuine Hitachi original equipment part.
Note on Part Number:Part number 0004092 is a genuine Hitachi component. Please note that aftermarket heavy-duty track shoes for the EX2600-6 have recently undergone successful field testing in Western Australian lithium mines, demonstrating that this machine is capable of operating in extremely abrasive and high-impact conditions .
Technical Specifications
Parameter
Specification
Part Number
0004092
Manufacturer
Hitachi Construction Machinery
Component Type
Track shoe / Track pad / Track plate
Application
Ground contact and traction
Machine Model
EX2600-6 Mining Excavator
Operating Weight
Approximately 260,000 kg
Track Shoe Type
Double grouser / Single grouser (verify configuration)
Material
Forged/cast alloy steel, heat-treated
Surface Hardness
52–58 HRC (mining duty)
Mounting Type
Bolt-on to track link
Please verify exact specifications with your machine's technical manual or existing component.
EX2600-6 Undercarriage Overview
The Hitachi EX2600-6 features a reinforced undercarriage system designed for extreme mining conditions. The undercarriage components work together as an integrated system:
Component
Function
Track Shoe (0004092)
Ground contact and traction
Track Chain Assembly
Continuous chain with pins and bushings
Drive Sprocket
Engages bushings to propel machine
Track Idler
Maintains track tension at front
Track Rollers (Lower)
Support machine weight on track frame
Carrier Rollers (Upper)
Support upper track run
Track Adjuster Cylinder
Hydraulic cylinder for tensioning
Field Performance Note
Heavy-duty track shoes for the EX2600-6 have recently completed successful field testing in Australian mining conditions. After 1,400 hours of operation in a lithium mine, inspection showed no cracking on the shoe base plates and minimal wear on components . This demonstrates the EX2600-6's capability to operate in extremely abrasive conditions with proper heavy-duty components.
Track Shoe Design & Types
The EX2600-6 track shoe (0004092) is available in multiple configurations depending on ground conditions and application requirements:
Shoe Type
Grouser Design
Best Application
Double Grouser
Two raised ribs per shoe
Standard mining, hard rock, general excavation
Single Grouser
One center rib
Less aggressive terrain, reduced ground disturbance
Flat (Trapezoidal)
Low profile
Soft ground, flotation, reduced compaction
Heavy-Duty
Reinforced base plate
High-impact rock conditions
Track Shoe Components
Component
Description
Shoe Body
Forged/cast alloy steel base plate
Grousers
Raised traction bars on ground-engaging surface
Mounting Holes
Precision-drilled holes for bolts to track links
Link Interface
Machined surface that mates with track link
Wear Surface
Hardened contact area for roller engagement
Function & Operation
Function
Description
Ground Contact
Provides direct interface between 260-ton machine and ground
Traction
Grousers penetrate ground surface for grip in mining terrain
Weight Distribution
Spreads massive machine weight across ground surface
Flotation
Wide shoes prevent sinking in soft ground
Protection
Protects track chain from abrasive ground contact
Operating Principle
- Track chain rotates around undercarriage
- Track shoes are bolted to each track link
- Shoes contact ground as track chain moves
- Grousers penetrate surface for traction
- Machine weight distributes across multiple shoes
- Worn shoes can be replaced individually
Wear Environment
In heavy rock mining applications, track shoes face extreme impact loads. Heavy-duty designs with reinforced base plates are specifically engineered to resist cracking under these conditions .
Compatible Hitachi Models
Series
Models
Primary
Hitachi EX2600-6 Mining Excavator
Also Compatible
EX2600-6BH, EX2600-6LD
Important:Please verify your machine's serial number and specific track shoe configuration with our parts department to ensure correct compatibility. Track shoe type (double grouser, single grouser, heavy-duty, etc.) varies by application and ground conditions. The EX2600-6 is a large mining-class machine; field testing confirms its suitability for extreme mining environments with proper heavy-duty components .
Genuine Hitachi Quality
Component
Feature
Benefit
Shoe Body
Forged/cast alloy steel
High strength, impact resistance for 260-ton class
Grousers
Precision-formed, heat-treated
Optimal traction, extended wear life
Mounting Holes
Precision-drilled
Accurate fit to track links
Hardening
Through-hardened (52-58 HRC)
Maximum wear resistance in abrasive mining
Surface
Precision-ground mating surface
Proper fit to track link
Key Features
- Heat-treated for maximum wear resistance in abrasive mining conditions
- Precision-machined mounting holes for accurate bolt fitment
- Designed for EX2600-6 undercarriage specifications
- Field-tested in heavy rock mining applications
- Interchangeable with OEM specifications
- Direct replacement for original equipment
Common Failure Signs
Symptom
Likely Cause
Worn grousers (reduced height)
Normal abrasive wear from ground contact
Cracked shoe body
Impact damage from heavy rocks, fatigue
Worn or elongated bolt holes
Loose bolts, vibration
Missing bolts
Improper torque, bolt failure
Uneven shoe wear
Track misalignment, roller issues
Bent shoes
Impact with rocks or obstacles
Excessive wear on one side
Track misalignment
Base plate cracking
Extreme rock impacts (requires heavy-duty design)
Genuine Part Assurance
Assurance
Detail
Authenticity
100% genuine Hitachi part
Condition
New
Warranty
Full Hitachi manufacturer's warranty
Packaging
Original Hitachi heavy-equipment industrial packaging
Origin
Japan
Note:Hitachi Genuine Parts are manufactured using high-quality materials and tested under the toughest conditions to guarantee reliable performance.
Installation Guidelines
Critical Requirements
- Verify part number matches your machine's requirements
- Support machine securely with track blocked
- Relieve track tension before working on track
- Use new mounting bolts - Never reuse old bolts
- Apply thread locker as specified
- Torque bolts to specification - Use torque wrench
Installation Steps
- Position machine on level ground, block tracks securely
- Relieve track tension using track adjuster grease valve
- Rotate track to position shoe at accessible location
- Remove old track shoe bolts
- Remove worn track shoe
- Clean track link mounting surface thoroughly
- Inspect track link for damage or wear
- Position new track shoe (0004092) on link
- Install new mounting bolts with thread locker
- Torque bolts to Hitachi specifications
- Repeat for remaining shoes
- Apply track tension to specification
- Test track operation in forward and reverse at low speed
- Re-torque bolts after initial operation
Torque Specifications
Fastener
Torque Specification
Track Shoe Mounting Bolts
Refer to EX2600-6 Workshop Manual
Post-Installation
- Verify all bolts are properly torqued
- Check for proper shoe alignment
- Test track operation at low speed
- Re-torque after 50 hours of operation
IMPORTANT:Installation must only be performed by qualified mining equipment technicians following procedures in the EX2600-6 Workshop Manual.
Maintenance Recommendations
Interval
Maintenance Task
Daily
Visual inspection for missing bolts, cracked shoes
Weekly
Check for worn grousers, loose bolts
Monthly
Measure grouser height, check bolt torque
Every 500 hours
Inspect for cracks, wear, bolt tightness
Every 1000 hours
Replace worn shoes, inspect link condition
Every 2000 hours
Perform detailed undercarriage inspection
As Needed
Replace individual shoes when worn beyond service limit
Track Shoe Wear Limits
Parameter
Specification
Minimum Grouser Height
Refer to EX2600-6 Workshop Manual
Replace When
Grousers worn to service limit
Recommended Practice
Replace shoes in sets for even wear
Heavy-Duty Application Note
For EX2600-6 machines operating in high-impact rock applications (such as lithium, hard rock, or iron ore mines), heavy-duty track shoe designs with reinforced base plates are recommended to prevent cracking and extend service life .
Critical Notes
- Always use genuine Hitachi replacement bolts
- Never reuse old bolts - Always install new
- Proper torque is critical for bolt retention
- Loose bolts cause elongated holes and link damage
- Worn shoes reduce traction and increase track chain wear
- Replace shoes before grousers wear completely flat
Ordering Information
Part Number:0004092
Product Name:Track Shoe / Track Pad (Genuine Hitachi)
Application:Hitachi EX2600-6 Mining Excavator
Condition:New Genuine OEM Part
Recommended Related Parts
Component
Part Number
Notes
Track Shoe Bolt
Contact parts department
Use new bolts - critical for safety
Track Chain Assembly
Contact parts department
For complete undercarriage service
Drive Sprocket
Contact parts department
Inspect during track shoe replacement
Track Roller (Lower)
Contact parts department
Inspect during track service
Quantity per Machine
The Hitachi EX2600-6 is equipped with approximately 45-55 track shoes per side (total of 90-110 per machine), depending on track chain configuration. Please verify exact quantity with your machine specifications.
Track Shoe Ordering Tips
When ordering track shoes, please specify:
- Shoe type:Double grouser / Single grouser / Heavy-duty
- Track width:As specified for your EX2600-6 configuration
- Quantity required:Full set or partial
- Bolt requirements:New bolts needed
- Application conditions:Heavy rock / General mining / Soft ground
Service Manual Reference
The EX2600-6 track shoe and undercarriage system are documented in the following factory service publications:
Document
Reference
Content
Workshop Manual
EX2600-6 Workshop Manual
SECTION 3 UNDERCARRIAGE - Track
Technical Manual (Operational Principle)
EX2600-6 Technical Manual
Component operation theory
Technical Manual (Troubleshooting)
EX2600-6 Technical Manual
Diagnostic procedures
For complete service information including torque specifications and wear limits, refer to the official Hitachi EX2600-6 Workshop Manual.
Hitachi EX2600-6 is a registered trademark of Hitachi Construction Machinery. All genuine parts are sourced through authorized distribution channels. Specifications and design subject to change without notice. Field testing references courtesy of Progress Mining .
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