Track Shoe for Hitachi EX1900-6 Excavator | 1024746
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- Commodity name: Track Shoe for Hitachi EX1900-6 Excavator | 1024746
Hitachi EX1900-6 Excavator 1024746
Track Shoe for Hitachi EX1900-6 Excavator | 1024746
Product Overview
The track shoe (also known as track pad or track plate) is a critical undercarriage component of your Hitachi EX1900-6 mining excavator. These individual pads are bolted to each track link and serve as the direct interface between the 191-ton machine and the ground. Track shoes provide essential traction, distribute the machine's massive weight across the ground surface, and protect the track chain from direct abrasion .
The Hitachi EX1900-6 is a 191–192 metric ton class mining excavator powered by a Cummins QSKTA38-CE engine producing 810 kW (1,102 PS). The backhoe configuration has an operating weight of 192,000 kg, while the loading shovel configuration weighs 191,000 kg . This genuine Hitachi track shoe (Part No. 1024746) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining environments.
This is a genuine Hitachi original equipment part.
Technical Specifications
Parameter
Specification
Part Number
1024746
Manufacturer
Hitachi Construction Machinery
Component Type
Track shoe / Track pad / Track plate
Application
Ground contact and traction
Machine Model
EX1900-6 Mining Excavator
Operating Weight (Backhoe)
192,000 kg (423,280 lbs)
Operating Weight (Shovel)
191,000 kg (421,075 lbs)
Engine Power
810 kW (1,102 PS)
Track Shoe Type
Double grouser / Single grouser (verify configuration)
Track Shoe Width
800 mm (31.5 inches)
Material
Forged/cast alloy steel, heat-treated
Surface Hardness
52–58 HRC (mining duty)
Mounting Type
Bolt-on to track link
Please verify exact specifications with your machine's technical manual or existing component.
EX1900-6 Undercarriage Overview
The Hitachi EX1900-6 features a reinforced undercarriage system designed for extreme mining conditions. According to the EX1900-6 Workshop Manual, the undercarriage components are documented in SECTION 3 UNDERCARRIAGE:
Component
Function
Manual Reference
Track Shoe (1024746)
Ground contact and traction
Group 8: Track
Track Chain Assembly
Continuous chain with pins and bushings
Group 8: Track
Drive Sprocket
Engages bushings to propel machine
Group 2: Travel Device
Track Idler
Maintains track tension at front
Group 6: Front Idler
Track Rollers (Lower)
Support machine weight on track frame
Group 7: Upper and Lower Rollers
Carrier Rollers (Upper)
Support upper track run
Group 7: Upper and Lower Rollers
Track Adjuster Cylinder
Hydraulic cylinder for tensioning
Group 5: Adjuster Cylinder
Key Undercarriage Features
- 800 mm track widthprovides excellent flotation and stability
- Central track frame of integral cast steel construction to avoid stress concentration
- High-mounted compact travel motor sprotected from rock damage
- Rigid box designr esists bending and twisting forces
Track Shoe Design & Types
The EX1900-6 track shoe (1024746) is available in multiple configurations depending on ground conditions and application requirements:
Shoe Type
Grouser Design
Best Application
Double Grouser
Two raised ribs per shoe
Standard mining, hard rock, general excavation
Single Grouser
One center rib
Less aggressive terrain, reduced ground disturbance
Flat (Trapezoidal)
Low profile
Soft ground, flotation, reduced compaction
Rubber Padded
Rubber bonded to steel
Roading, paved surfaces, noise reduction
Track Shoe Components
Component
Description
Shoe Body
Forged/cast alloy steel base plate
Grousers
Raised traction bars on ground-engaging surface
Mounting Holes
Precision-drilled holes for bolts to track links
Link Interface
Machined surface that mates with track link
Wear Surface
Hardened contact area for roller engagement
Function & Operation
Function
Description
Ground Contact
Provides direct interface between machine and ground
Traction
Grousers penetrate ground surface for grip
Weight Distribution
Spreads 191-ton machine weight across ground
Flotation
Wide shoes prevent sinking in soft ground
Protection
Protects track chain from abrasive ground contact
Operating Principle
- Track chain rotates around undercarriage
- Track shoes are bolted to each track link
- Shoes contact ground as track chain moves
- Grousers penetrate surface for traction
- Machine weight distributes across multiple shoes
- Worn shoes can be replaced individually
Compatible Hitachi Models
Series
Models
Primary
Hitachi EX1900-6 Mining Excavator
Also Compatible
EX1900-5, EX1800-3 (verify with serial number)
Important:Please verify your machine's serial number and specific track shoe configuration with our parts department to ensure correct compatibility. The EX1900-6 has serial numbers from 1001-Up. Track shoe type (double grouser, single grouser, etc.) varies by application and ground conditions.
Genuine Hitachi Quality
Component
Feature
Benefit
Shoe Body
Forged/cast alloy steel
High strength, impact resistance
Grousers
Precision-formed, heat-treated
Optimal traction, extended wear life
Mounting Holes
Precision-drilled
Accurate fit to track links
Hardening
Through-hardened (52-58 HRC)
Maximum wear resistance in abrasive mining conditions
Surface
Precision-ground mating surface
Proper fit to track link
Key Features
- Heat-treated for maximum wear resistance in abrasive mining conditions
- Precision-machined mounting holes for accurate bolt fitment
- Designed for 800 mm track width
- Interchangeable with OEM specifications
- Tested under toughest mining conditions
- Direct replacement for original equipment
Common Failure Signs
Symptom
Likely Cause
Worn grousers (reduced height)
Normal abrasive wear from ground contact
Cracked shoe body
Impact damage, fatigue
Worn or elongated bolt holes
Loose bolts, vibration
Missing bolts
Improper torque, bolt failure
Uneven shoe wear
Track misalignment, roller issues
Bent shoes
Impact with rocks or obstacles
Excessive wear on one side
Track misalignment
Genuine Part Assurance
Assurance
Detail
Authenticity
100% genuine Hitachi part
Condition
New
Warranty
Full Hitachi manufacturer's warranty
Packaging
Original Hitachi heavy-equipment industrial packaging
Origin
Japan
Note:Hitachi Genuine Parts are manufactured using high-quality materials and tested under the toughest conditions to guarantee reliable performance.
Installation Guidelines
Critical Requirements
- Verify part number matches your machine's requirements
- Support machine securely with track blocked
- Relieve track tension before working on track
- Use new mounting bolts - Never reuse old bolts
- Apply thread locker as specified
- Torque bolts to specification - Use torque wrench
Installation Steps (Overview)
- Position machine on level ground, block tracks securely
- Relieve track tension using track adjuster grease valve
- Rotate track to position shoe at accessible location
- Remove old track shoe bolts
- Remove worn track shoe
- Clean track link mounting surface thoroughly
- Inspect track link for damage or wear
- Position new track shoe (1024746) on link
- Install new mounting bolts with thread locker
- Torque bolts to Hitachi specifications
- Repeat for remaining shoes
- Apply track tension to specification
- Test track operation in forward and reverse
- Re-torque bolts after initial operation
Torque Specifications
Fastener
Torque Specification
Track Shoe Mounting Bolts
Refer to EX1900-6 Workshop Manual
Post-Installation
- Verify all bolts are properly torqued
- Check for proper shoe alignment
- Test track operation at low speed
- Re-torque after 50 hours of operation
IMPORTANT:Installation must only be performed by qualified mining equipment technicians following procedures in the EX1900-6 Workshop Manual, specifically SECTION 3 UNDERCARRIAGE - Group 8: Track.
Maintenance Recommendations
Interval
Maintenance Task
Daily
Visual inspection for missing bolts, cracked shoes
Weekly
Check for worn grousers, loose bolts
Monthly
Measure grouser height, check bolt torque
Every 500 hours
Inspect for cracks, wear, bolt tightness
Every 1000 hours
Replace worn shoes, inspect link condition
As Needed
Replace individual shoes when worn beyond service limit
Track Shoe Wear Limits
Parameter
Specification
Minimum Grouser Height
Refer to EX1900-6 Workshop Manual
Replace When
Grousers worn to service limit
Recommended Practice
Replace shoes in sets for even wear
Critical Notes
- Always use genuine Hitachi replacement bolts
- Never reuse old bolts- Always install new
- Proper torque is critical for bolt retention
- Loose bolts cause elongated holes and link damage
- Worn shoes reduce traction and increase track chain wear
- Replace shoes before grousers wear completely flat
Ordering Information
Part Number:1024746
Product Name:Track Shoe / Track Pad (Genuine Hitachi)
Application:Hitachi EX1900-6 Mining Excavator
Also Fits: EX1900-5, EX1800-3
Condition:New Genuine OEM Part
Recommended Related Parts
Component
Part Number
Notes
Track Shoe Bolt
Contact parts department
Use new bolts - critical for safety
Track Chain Assembly
4334483
For complete undercarriage service
Drive Sprocket
4451622
Inspect during track shoe replacement
Track Roller (Lower)
9173146
Inspect during track service
Quantity per Machine
The Hitachi EX1900-6 is equipped with approximately 45-55 track shoes per side (total of 90-110 per machine), depending on track chain configuration. Please verify exact quantity with your machine specifications.
Track Shoe Ordering Tips
When ordering track shoes, please specify:
- Shoe type:Double grouser / Single grouser / Other
- Track width:800 mm (standard)
- Quantity required:Full set or partial
- Bolt requirements:New bolts needed
Service Manual Reference
The EX1900-6 track shoe and undercarriage system are comprehensively documented in the following factory service publications:
Document
Reference
Content
Workshop Manual
EX1900-6 Workshop Manual
SECTION 3 UNDERCARRIAGE - Group 8: Track
Technical Manual (Operational Principle)
EX1900-6 Technical Manual
Component operation theory
Technical Manual (Troubleshooting)
EX1900-6 Technical Manual
Diagnostic procedures
Manual Contents Related to Track
SECTION 3 UNDERCARRIAGE - Group 8: Track includes:
- Track shoe inspection procedures
- Bolt torque specifications
- Track shoe removal and installation
- Wear limit measurements
For complete service information including torque specifications and wear limits, refer to the official Hitachi EX1900-6 Workshop Manual.
Hitachi EX1900-6 is a registered trademark of Hitachi Construction Machinery. All genuine parts are sourced through authorized distribution channels. Service manual reference: Hitachi EX1900-6 Workshop Manual, SECTION 3 UNDERCARRIAGE - Group 8: Track . Specifications and design subject to change without notice.
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