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Track Shoe for Hitachi EX1900-6 Excavator | 1024746

Hitachi EX1900-6 Excavator 1024746

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    • Commodity name: Track Shoe for Hitachi EX1900-6 Excavator | 1024746

    Hitachi EX1900-6 Excavator 1024746

     

    Track Shoe for Hitachi EX1900-6 Excavator | 1024746

     

    Product Overview

    The track shoe (also known as track pad or track plate) is a critical undercarriage component of your Hitachi EX1900-6 mining excavator. These individual pads are bolted to each track link and serve as the direct interface between the 191-ton machine and the ground. Track shoes provide essential traction, distribute the machine's massive weight across the ground surface, and protect the track chain from direct abrasion .

    The Hitachi EX1900-6 is a 191–192 metric ton class mining excavator powered by a Cummins QSKTA38-CE engine producing 810 kW (1,102 PS). The backhoe configuration has an operating weight of 192,000 kg, while the loading shovel configuration weighs 191,000 kg . This genuine Hitachi track shoe (Part No. 1024746) is engineered to exacting OEM specifications for perfect fit, reliable performance, and maximum service life in demanding mining environments.

    This is a genuine Hitachi original equipment part.

     

    Technical Specifications

    Parameter

    Specification

    Part Number

    1024746

    Manufacturer

    Hitachi Construction Machinery

    Component Type

    Track shoe / Track pad / Track plate

    Application

    Ground contact and traction

    Machine Model

    EX1900-6 Mining Excavator

    Operating Weight (Backhoe)

    192,000 kg (423,280 lbs)

    Operating Weight (Shovel)

    191,000 kg (421,075 lbs)

    Engine Power

    810 kW (1,102 PS)

    Track Shoe Type

    Double grouser / Single grouser (verify configuration)

    Track Shoe Width

    800 mm (31.5 inches)

    Material

    Forged/cast alloy steel, heat-treated

    Surface Hardness

    52–58 HRC (mining duty)

    Mounting Type

    Bolt-on to track link

    Please verify exact specifications with your machine's technical manual or existing component.

     

    EX1900-6 Undercarriage Overview

    The Hitachi EX1900-6 features a reinforced undercarriage system designed for extreme mining conditions. According to the EX1900-6 Workshop Manual, the undercarriage components are documented in SECTION 3 UNDERCARRIAGE:

    Component

    Function

    Manual Reference

    Track Shoe (1024746)

    Ground contact and traction

    Group 8: Track

    Track Chain Assembly

    Continuous chain with pins and bushings

    Group 8: Track

    Drive Sprocket

    Engages bushings to propel machine

    Group 2: Travel Device

    Track Idler

    Maintains track tension at front

    Group 6: Front Idler

    Track Rollers (Lower)

    Support machine weight on track frame

    Group 7: Upper and Lower Rollers

    Carrier Rollers (Upper)

    Support upper track run

    Group 7: Upper and Lower Rollers

    Track Adjuster Cylinder

    Hydraulic cylinder for tensioning

    Group 5: Adjuster Cylinder

     

    Key Undercarriage Features

    • 800 mm track widthprovides excellent flotation and stability
    • Central track frame of integral cast steel construction to avoid stress concentration
    • High-mounted compact travel motor sprotected from rock damage
    • Rigid box designr esists bending and twisting forces

     

    Track Shoe Design & Types

    The EX1900-6 track shoe (1024746) is available in multiple configurations depending on ground conditions and application requirements:

    Shoe Type

    Grouser Design

    Best Application

    Double Grouser

    Two raised ribs per shoe

    Standard mining, hard rock, general excavation

    Single Grouser

    One center rib

    Less aggressive terrain, reduced ground disturbance

    Flat (Trapezoidal)

    Low profile

    Soft ground, flotation, reduced compaction

    Rubber Padded

    Rubber bonded to steel

    Roading, paved surfaces, noise reduction

     

    Track Shoe Components

    Component

    Description

    Shoe Body

    Forged/cast alloy steel base plate

    Grousers

    Raised traction bars on ground-engaging surface

    Mounting Holes

    Precision-drilled holes for bolts to track links

    Link Interface

    Machined surface that mates with track link

    Wear Surface

    Hardened contact area for roller engagement

     

    Function & Operation

    Function

    Description

    Ground Contact

    Provides direct interface between machine and ground

    Traction

    Grousers penetrate ground surface for grip

    Weight Distribution

    Spreads 191-ton machine weight across ground

    Flotation

    Wide shoes prevent sinking in soft ground

    Protection

    Protects track chain from abrasive ground contact

     

    Operating Principle

    1. Track chain rotates around undercarriage
    2. Track shoes are bolted to each track link
    3. Shoes contact ground as track chain moves
    4. Grousers penetrate surface for traction
    5. Machine weight distributes across multiple shoes
    6. Worn shoes can be replaced individually

     

    Compatible Hitachi Models

    Series

    Models

    Primary

    Hitachi EX1900-6 Mining Excavator

    Also Compatible

    EX1900-5, EX1800-3 (verify with serial number)

    Important:Please verify your machine's serial number and specific track shoe configuration with our parts department to ensure correct compatibility. The EX1900-6 has serial numbers from 1001-Up. Track shoe type (double grouser, single grouser, etc.) varies by application and ground conditions.

     

    Genuine Hitachi Quality

    Component

    Feature

    Benefit

    Shoe Body

    Forged/cast alloy steel

    High strength, impact resistance

    Grousers

    Precision-formed, heat-treated

    Optimal traction, extended wear life

    Mounting Holes

    Precision-drilled

    Accurate fit to track links

    Hardening

    Through-hardened (52-58 HRC)

    Maximum wear resistance in abrasive mining conditions

    Surface

    Precision-ground mating surface

    Proper fit to track link

     

    Key Features

    • Heat-treated for maximum wear resistance in abrasive mining conditions
    • Precision-machined mounting holes for accurate bolt fitment
    • Designed for 800 mm track width
    • Interchangeable with OEM specifications
    • Tested under toughest mining conditions
    • Direct replacement for original equipment

     

    Common Failure Signs

    Symptom

    Likely Cause

    Worn grousers (reduced height)

    Normal abrasive wear from ground contact

    Cracked shoe body

    Impact damage, fatigue

    Worn or elongated bolt holes

    Loose bolts, vibration

    Missing bolts

    Improper torque, bolt failure

    Uneven shoe wear

    Track misalignment, roller issues

    Bent shoes

    Impact with rocks or obstacles

    Excessive wear on one side

    Track misalignment

     

    Genuine Part Assurance

    Assurance

    Detail

    Authenticity

    100% genuine Hitachi part

    Condition

    New

    Warranty

    Full Hitachi manufacturer's warranty

    Packaging

    Original Hitachi heavy-equipment industrial packaging

    Origin

    Japan

    Note:Hitachi Genuine Parts are manufactured using high-quality materials and tested under the toughest conditions to guarantee reliable performance.

     

    Installation Guidelines

    Critical Requirements

    1. Verify part number matches your machine's requirements
    2. Support machine securely with track blocked
    3. Relieve track tension before working on track
    4. Use new mounting bolts - Never reuse old bolts
    5. Apply thread locker as specified
    6. Torque bolts to specification - Use torque wrench

    Installation Steps (Overview)

    1. Position machine on level ground, block tracks securely
    2. Relieve track tension using track adjuster grease valve
    3. Rotate track to position shoe at accessible location
    4. Remove old track shoe bolts
    5. Remove worn track shoe
    6. Clean track link mounting surface thoroughly
    7. Inspect track link for damage or wear
    8. Position new track shoe (1024746) on link
    9. Install new mounting bolts with thread locker
    10. Torque bolts to Hitachi specifications
    11. Repeat for remaining shoes
    12. Apply track tension to specification
    13. Test track operation in forward and reverse
    14. Re-torque bolts after initial operation

     

    Torque Specifications

    Fastener

    Torque Specification

    Track Shoe Mounting Bolts

    Refer to EX1900-6 Workshop Manual

     

    Post-Installation

    • Verify all bolts are properly torqued
    • Check for proper shoe alignment
    • Test track operation at low speed
    • Re-torque after 50 hours of operation

    IMPORTANT:Installation must only be performed by qualified mining equipment technicians following procedures in the EX1900-6 Workshop Manual, specifically SECTION 3 UNDERCARRIAGE - Group 8: Track.

     

    Maintenance Recommendations

    Interval

    Maintenance Task

    Daily

    Visual inspection for missing bolts, cracked shoes

    Weekly

    Check for worn grousers, loose bolts

    Monthly

    Measure grouser height, check bolt torque

    Every 500 hours

    Inspect for cracks, wear, bolt tightness

    Every 1000 hours

    Replace worn shoes, inspect link condition

    As Needed

    Replace individual shoes when worn beyond service limit

     

    Track Shoe Wear Limits

    Parameter

    Specification

    Minimum Grouser Height

    Refer to EX1900-6 Workshop Manual

    Replace When

    Grousers worn to service limit

    Recommended Practice

    Replace shoes in sets for even wear

     

    Critical Notes

    • Always use genuine Hitachi replacement bolts
    • Never reuse old bolts- Always install new
    • Proper torque is critical for bolt retention
    • Loose bolts cause elongated holes and link damage
    • Worn shoes reduce traction and increase track chain wear
    • Replace shoes before grousers wear completely flat

     

    Ordering Information

    Part Number:1024746

    Product Name:Track Shoe / Track Pad (Genuine Hitachi)

    Application:Hitachi EX1900-6 Mining Excavator

    Also Fits: EX1900-5, EX1800-3

    Condition:New Genuine OEM Part

     

    Recommended Related Parts

    Component

    Part Number

    Notes

    Track Shoe Bolt

    Contact parts department

    Use new bolts - critical for safety

    Track Chain Assembly

    4334483

    For complete undercarriage service

    Drive Sprocket

    4451622

    Inspect during track shoe replacement

    Track Roller (Lower)

    9173146

    Inspect during track service

     

    Quantity per Machine

    The Hitachi EX1900-6 is equipped with approximately 45-55 track shoes per side (total of 90-110 per machine), depending on track chain configuration. Please verify exact quantity with your machine specifications.

     

    Track Shoe Ordering Tips

    When ordering track shoes, please specify:

    1. Shoe type:Double grouser / Single grouser / Other
    2. Track width:800 mm (standard)
    3. Quantity required:Full set or partial
    4. Bolt requirements:New bolts needed

     

    Service Manual Reference

    The EX1900-6 track shoe and undercarriage system are comprehensively documented in the following factory service publications:

    Document

    Reference

    Content

    Workshop Manual

    EX1900-6 Workshop Manual

    SECTION 3 UNDERCARRIAGE - Group 8: Track

    Technical Manual (Operational Principle)

    EX1900-6 Technical Manual

    Component operation theory

    Technical Manual (Troubleshooting)

    EX1900-6 Technical Manual

    Diagnostic procedures

     

    Manual Contents Related to Track

    SECTION 3 UNDERCARRIAGE - Group 8: Track includes:

    • Track shoe inspection procedures
    • Bolt torque specifications
    • Track shoe removal and installation
    • Wear limit measurements

    For complete service information including torque specifications and wear limits, refer to the official Hitachi EX1900-6 Workshop Manual.

     

    Hitachi EX1900-6 is a registered trademark of Hitachi Construction Machinery. All genuine parts are sourced through authorized distribution channels. Service manual reference: Hitachi EX1900-6 Workshop Manual, SECTION 3 UNDERCARRIAGE - Group 8: Track . Specifications and design subject to change without notice.

     

     

     

     

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